Magnetic proximity sensors

Here is an interesting circuit for a magnetic proximity switch which can be used in various applications.
The magnetic proximity switch circuit, in principle, consists of a reed switch at its heart. When a magnet is brought in the vicinity of the sensor (reed switch), it operates and controls the rest of the switching circuit. In place of the reed switch, one may, as well, use a general-purpose electromagnetic reed relay (by making use of the reed switch contacts) as the sensor, if required. These tiny reed relays are easily available as they are widely used in telecom products. The reed switch or relay to be used with this circuit should be the normally open type.

When a magnet is brought/placed in the vicinity of the sensor element for a moment, the contacts of the reed switch close to trigger timer IC1 wired in monostable mode. As a consequence its output at pin 3 goes high for a short duration and supplies clock to the clock input (pin 3) of IC2 (CD4013 dual D-type flip-flop). LED D2 is used as a response indicator.
This CMOS IC2 consists of two independent flip-flops though here only one is used. Note that the flip-flop is wired in toggle mode with data input (pin 5) connected to the Q (pin 2) output. On receipt of clock pulse, the Q output changes from low to high state and due to this the relay driver transistor T1 gets forward-biased. As a result the relay RL1 is energised.

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Temperature Sensors With Digital Output

This is a very simple to implement Temperature Sensor. It uses LM35DT as a semiconductor temperature sensor which operates with a +5 volt DC.

It produces an analog output voltage, proportional to the change in surrounding temperature in Celsius scale (2mv/C). The analog output of the sensor is then passed to the ADC0804 IC which produces an 8-bit binary output (digital output) correspoding to the analog input voltage. The digital output from ADC is then used to glow the LED which indicates the high/low logic (LED ON: Logic 0, LED OFF: Logic 1).

The output of the ADC can be interfaced to a 7-segment diaply using a 7-segment driver or the digital output can be interfaced to a PC / microcontroller. The bottom portion of the schematic shows a fixed and a variable power supply which inputs 220 volts AC from the wall outlet in your house, the transformer then steps-down it to 18 volts AC (9-0-9 centre-tapped), which is then converted to DC using bridge rectifier.

The fixed regulator IC (7805) produces a +5 volts regulated output which is used to operate the Sensor and the ADC0804 IC. It also outputs a variable voltage controlled by a 5K variable resistor which is used to adjust the scaling of the ADC0804 (normally for full scale, it is set to 2.5 volts).

Further modification may include an automatic control circuitry interfaced to the ADC which automatically ON/Off the

device whose temperature is to be control/monitor. The automatic control can be achieved by OP-AMP based comparators or using

a microcontroller/microprocessor.

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Light Barrier Detector Circuit Diagram

This simple circuit using a single transistor turns ON the relay when light falls on the LDR.
The potentiometer is adjusted for the required sensitivity.
The power supply is 6V.
Be careful about the impedance of the relay. Its impedance should not be less that 60ohm.
Its working can be explained as follows:
With the light falling on the LDR,its resistance is low and the transistor is saturated and turns the relay ON.
When light is obstructed, the LDRs resistance becomes very high. The potentiometer shorts the transistors
base to ground and it is cut off. Hence the relay is OFF.

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Colour Sensors Circuit Diagram

Colour sensor is an interesting project for hobbyists. The cir- cuit can sense eight colours, i.e. blue, green and red (primary colours); magenta, yellow and cyan (secondary colours); and black and white. The circuit is based on the fundamentals of optics and digital electronics. The object whose colour is required to be detected should be placed in front of the system. The light rays reflected from the object will fall on the three convex lenses which are fixed in front of the three LDRs. The convex lenses are used to converge light rays. This helps to increase the sensitivity of LDRs. Blue, green and red glass plates (filters) are fixed in front of LDR1, LDR2 and LDR3 respectively. When reflected light rays from the object fall on the gadget, the coloured filter glass plates determine which of the LDRs would get triggered. The circuit makes use of only ‘AND’ gates and ‘NOT’ gates.
When a primary coloured light ray falls on the system, the glass plate corresponding to that primary colour will allow that specific light to pass through. But the other two glass plates will not allow any light to pass through. Thus only one LDR will get triggered and the gate output corresponding to that LDR will become logic 1 to indicate which colour it is. Similarly, when a secondary coloured light ray falls on the system, the two primary glass plates corres- ponding to the mixed colour will allow that light to pass through while the remaining one will not allow any light ray to pass through it. As a result two of the LDRs get triggered and the gate output corresponding to these will become logic 1 and indicate which colour it is.
When all the LDRs get triggered or remain untriggered, you will observe white and black light indications respectively. Following points may be carefully noted :
1. Potmeters VR1, VR2 and VR3 may be used to adjust the sensitivity of the LDRs.
2. Common ends of the LDRs should be connected to positive supply.
3. Use good quality light filters.
The LDR is mounded in a tube, behind a lens, and aimed at the object. The coloured glass filter should be fixed in front of the LDR as shown in the figure. Make three of that kind and fix them in a suitable case. Adjustments are critical and the gadget performance would depend upon its proper fabrication and use of correct filters as well as light conditions

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Dew Sensors Circuit Diagram

Dew (condensed moisture) ad- versely affects the normal per- formance of sensitive electronic devices. A low-cost circuit described here can be used to switch off any gadget automatically in case of excessive humidity. At the heart of the circuit is an inexpensive (resistor type) dew sensor element. Although dew sensor elements are widely used in video cassette players and recorders, these may not be easily available in local market. However, the same can be procured from authorised service centres of reputed companies. The author used the dew sensor for FUNAI VCP model No. V.I.P. 3000A (Part No: 6808-08-04, reference no. 336) in his prototype. In practice, it is observed that all dew sensors available for video application possess the same electrical characteristics irrespective of their physical shape/size, and hence are interchangeable and can be used in this project. The circuit is basically a switching type circuit made with the help of a popular dual op-amp IC LM358N which is configured here as a comparator. (Note that only one half of the IC is used here.) Under normal conditions, resistance of the dew sensor is low (1 kilo-ohm or so) and thus the voltage at its non-inverting terminal (pin 3) is low compared to that at its inverting input (pin 2) terminal. The corresponding output of the comparator (at pin 1) is accordingly low and thus nothing happens in the circuit. When humidity exceeds 80 per cent, the sensor resistance increases rapidly. As a result, the non-inverting pin becomes more positive than the inverting pin. This pushes up the output of IC1 to a high level. As a consequence, the LED inside the opto-coupler is energised. At the same time LED1 provides a visual indication. The opto-coupler can be suitably interfaced to any electronic device for switching purpose. Circuit comprising diode D2, resistors R5 and R6 and capacitor C1 forms a low-voltage, low-current power supply unit. This simple arrangement obviates the requirement for a bulky and expensive step-down transformer.

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Optical Toggle Switch Circuit Diagram

Using dual flip-flop IC CD4027 employ a 555 based monostable circuit to supply input clock pulses. The circuit described here obviates this requirement. One of the two flip-flops within IC CD4027 itself acts as square wave shaper

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Metal Detector Circuit Diagram

The circuit described here is that of a metal detector. The opera- tion of the circuit is based on superheterodyning principle which is commonly used in superhet receivers. The circuit utilises two RF oscillators. The frequencies of both oscillators are fixed at 5.5 MHz. The first RF oscillator comprises transistor T1 (BF 494) and a 5.5MHz ceramic filter commonly used in TV sound-IF section. The second oscillator is a Colpitt’s oscillator realised with the help of transistor T3 (BF494) and inductor L1 (whose construction details follow) shunted by trimmer capacitor VC1. These two oscillators’ frequencies (say Fx and Fy) are mixed in the mixer transistor T2 (another BF 494) and the difference or the beat frequency (Fx-Fy) output from collector of transistor T2 is connected to detector stage comprising diodes D1 and D2 (both OA 79). The output is a pulsating DC which is passed through a low-pass filter realised with the help of a 10k resistor R12 and two 15nF capacitors C6 and C10. It is then passed to AF amplifier IC1 (2822M) via volume control VR1 and the output is fed to an 8-ohm/1W speaker. The inductor L1 can be constructed using 15 turns of 25SWG wire on a 10cm (4-inch) diameter air-core former and then cementing it with insulating varnish. For proper operation of the circuit it is critical that frequencies of both the oscillators are the same so as to obtain zero beat in the absence of any metal in the near vicinity of the circuit. The alignment of oscillator 2 (to match oscillator 1 frequency) can be done with the help of trimmer capacitor VC1. When the two frequencies are equal, the beat frequency is zero, i.e. beat frquency=Fx-Fy=0, and thus there is no sound from the loudspeaker. When search coil L1 passes over metal, the metal changes its inductance, thereby changing the second oscillator’s frequency. So now Fx-Fy is not zero and the loudspeaker sounds. Thus one is able to detect presence of metal

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Magnetic Proximity Sensors Circuit Diagram

Here is an interesting circuit for a magnetic proximity switch which can be used in various applications.
The magnetic proximity switch circuit, in principle, consists of a reed switch at its heart. When a magnet is brought in the vicinity of the sensor (reed switch), it operates and controls the rest of the switching circuit. In place of the reed switch, one may, as well, use a general-purpose electromagnetic reed relay (by making use of the reed switch contacts) as the sensor, if required. These tiny reed relays are easily available as they are widely used in telecom products. The reed switch or relay to be used with this circuit should be the ‘normally open’ type.
When a magnet is brought/placed in the vicinity of the sensor element for a moment, the contacts of the reed switch close to trigger timer IC1 wired in monostable mode. As a consequence its output at pin 3 goes high for a short duration and supplies clock to the clock input (pin 3) of IC2 (CD4013—dual
D-type flip-flop). LED D2 is used as a response indicator.
This CMOS IC2 consists of two independent flip-flops though here only one is used. Note that the flip-flop is wired in toggle mode with data input (pin 5) connected to the Q (pin 2) output. On receipt of clock pulse, the Q output changes from low to high state and due to this the relay driver transistor T1 gets forward-biased. As a result the relay RL1 is energised.

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Ultrasonic Switch Circuit Diagram

Circuit of a new type of remote control switch is described here. This circuit functions with inaudible (ultrasonic) sound. Sound of frequency up to 20 kHz is audible to human beings. The sound of frequency above 20 kHz is called ultrasonic sound. The circuit described generates (transmits) ultrasonic sound of frequency between 40 and 50 kHz. As with any other remote control system this cirucit too comprises a mini transmitter and a receiver circuit. Transmitter generates ultrasonic sound and the receiver senses ultrasonic sound from the transmitter and switches on a relay. The ultrasonic transmitter uses a 555 based astable multivibrator. It oscillates at a frequency of 40-50 kHz. An ultrasonic transmitter transducer is used here to transmit ultrasonic sound very effectively. The transmitter is powered from a 9-volt PP3 single cell. The ultrasonic receiver circuit uses an ultrasonic receiver transducer to sense ultrasonic signals. It also uses a two-stage amplifier, a rectifier stage, and an operational amplifier in inverting mode. Output of op-amp is connected to a relay through a complimentary relay driver stage. A 9-volt battery eliminator can be used for receiver circuit, if required. When switch S1 of transmitter is pressed, it generates ultrasonic sound. The sound is received by ultrasonic receiver transducer. It converts it to electrical variations of the same frequency. These signals are amplified by transistors T3 and T4. The amplified signals are then rectified and filtered. The filtered DC voltage is given to inverting pin of op-amp IC2. The non- inverting pin of IC2 is connected to a variable DC voltage via preset VR2 which determines the threshold value of ultrasonic signal received by receiver for operation of relay RL1. The inverted output of IC2 is used to bias transistor T5. When transistor T5 conducts, it supplies base bias to transistor T6. When transistor T6 conducts, it actuates the relay. The relay can be used to control any electrical or electronic equipment. Important hints:
1. Frequency of ultrasonic sound generated can be varied from 40 to 50 kHz range by adjusting VR1. Adjust it for maximum performance.
2. Ultrasonic sounds are highly directional. So when you are operating the switch the ultrasonic transmitter transducer of transmitter should be placed towards ultrasonic receiver transducer of receiver circuit for proper functioning.
3. Use a 9-volt PP3 battery for transmitter. The receiver can be powered from a battery eliminator and is always kept in switched on position.
4. For latch facility use a DPDT relay if you want to switch on and switch off the load. A flip-flop can be inserted between IC2 and relay. If you want only an ‘ON-time delay’ use a 555 only at output of IC2. The relay will be energised for the required period determined by the timing components of 555 monostable multivibrator.
5. Ultrasonic waves are emitted by many natural sources. Therefore, sometimes, the circuit might get falsely triggered, espically when a flip-flop is used with the circuit, and there is no remedy for that.

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Sound Controlled Flip Flop Circuit Diagram

Described here is a very inexpensive solution to many phono-controlled applications like remote switching on, for instance, or activating a camera, tape recorder, burglar alarms, toys, etc. The circuit given here employs a condenser microphone as the pick-up. A two-stage amplifier built around a quad op-amp IC LM324 offers a good gain to enable sound pick-up upto four metres. The third op-amp is configured as a level detector whose non-inverting terminal is fed with the amplified and filtered signal available at the output of the second op-amp. The inverting input of the third op-amp is given a reference voltage from a potential divider consisting of a 10k resistor and a 4.7k preset. The 100-ohm resistance in series with the potential divider ensures against the mis-triggering of the circuit by noise. Thus by adjusting the preset one can control the sensitivity (threshold) of the circuit. The sensitivity control thus helps in rejecting any external unwanted sounds which may be picked up by the amplifier. The output of the level detector are square pulses which are used to trigger a flip-flop. The 100mF capacitor connected across the supply also helps in bypassing noise.
A well regulated supply is recommended for proper functioning of the circuit because an unregulated supply can cause noise pulses to appear in the supply rails when the circuit changes-over state (especially when a load is connected to the circuit). These pulses can be picked up by the sensitive amplifier which will cause the circuit to again switch-over states, resulting into motor-boating noise.
Since the circuit operates at 4.5V, it can be easily incorporated in digital circuits. Fig. (b) shows how the circuit can be employed to control the direction of a DC motor. The circuit employs four npn transistors. Transistors T1 and T4 have their bases tied together and they switch-on simultaneously when Q output is logic 1. Similarly T2 and T3 conduct when Q output is logic 1. Thus current through the motor changes direction when the flip-flop toggles. Filters connected in the circuit and tuned to different bands of audio frequencies will enable the same circuit to control more than one device. For instance, a high frequency sound (such as whistle) can switch on device 1 and a low frequency sound (such as clapping) can control device 2.

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